Products
Thermoforming Machine upgrades. Maximize your investment.
From machine controls and ovens to form stations, clamp frames, rotate drives, and quick change systems, Modern Machinery delivers custom-engineered upgrade solutions that help manufacturers improve productivity, efficiency, and long-term machine performance.
Modernize Your Thermoforming Equipment with Custom Modern Upgrade Kits.
When your thermoforming equipment begins showing signs of wear, reduced efficiency, or obsolete controls, replacing the entire machine is not always the best solution. Modern Machinery designs and manufactures custom thermoforming machine upgrades that help extend equipment life, improve production performance, and maximize your existing investment.
Our engineered upgrade kits are designed to improve reliability, increase productivity, reduce maintenance, and enhance overall machine performance.
Whether you operate a Modern machine or equipment built by another manufacturer, our engineering team develops retrofit solutions tailored to your production requirements. Our experienced engineers evaluate each machine individually and recommend upgrades that deliver measurable improvements in uptime, energy efficiency, process consistency, and operator productivity.
Modern offers a complete range of upgrade solutions, including machine control upgrades, Allen-Bradley PLC and HMI systems, quartz and panel oven upgrades, electric form station conversions, 4-way adjustable clamp frames, oven control systems, rotate drive upgrades, and quick change oven technology. Every solution is engineered to integrate seamlessly with your existing equipment while improving operational efficiency and long-term reliability. Rather than replacing equipment that still has years of service remaining, many manufacturers choose to modernize their machines with targeted upgrades that reduce downtime and lower overall operating costs.
If you're looking for a trusted partner to help modernize your thermoforming equipment, Modern Machinery provides the engineering expertise, responsive support, and custom solutions needed to keep your production running at peak performance.
Modernize Your Machine from the Inside Out.
Smarter controls. Better visibility. More reliable production.
Your machine’s performance starts with its control system.
Outdated controls can create avoidable downtime, inconsistent performance, limited troubleshooting capabilities, and unnecessary operator frustration. Modern’s Machine Control Upgrade Kits are designed to transform aging thermoforming equipment with modern automation, improved diagnostics, and streamlined usability.
Using trusted Allen-Bradley PLC architecture, upgraded operator HMI displays, and professionally engineered hardware enclosures, Modern delivers control systems built for long-term reliability and production confidence.
Whether you're replacing obsolete components, improving process consistency, or preparing your operation for future scalability, upgrading your machine controls can dramatically improve uptime, simplify troubleshooting, and enhance operator efficiency.
This is more than an upgrade.
It's a smarter foundation for your machine's next decade.
Heat Performance Drives Production.
Better heating efficiency starts with a smarter oven system.
Your oven system directly impacts part quality, cycle consistency, and energy efficiency.
If your current heating system struggles with uneven heat, slow response times, or aging components, Modern’s Oven Upgrade Kits can help restore and improve machine performance without full equipment replacement.
Whether you prefer ceramic, quartz or panel IR heater conversions, Modern designs oven solutions to improve heat control, response speed, and long-term reliability.
Benefits will include:
- Improved temperature consistency
- Faster heat response
- Reduced maintenance concerns
- Better material processing flexibility
- Increased production confidence
Your machine may not need replacing.
It may simply need a more capable heat system.
More Precision. More Control. More Capability.
Upgrade your form station to improve performance where it matters most.
Your form station is one of the most critical components in thermoforming performance.
Older hydraulic / pneumatic systems, worn mechanical assemblies, or outdated designs can limit precision, consistency, and reliability. MODERN’s Form Station Upgrade Kits are engineered to improve machine capability with advanced electric upgrades, improved motion control, and application-specific modernization.
Whether you need pressure-forming enhancements, electric platen upgrades, or complete form station modernization, MODERN focuses on practical engineering solutions that improve output while extending machine life.
The result:
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Better repeatability
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Improved control
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Reduced maintenance
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Modernized performance
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Increased production flexibility
When your forming system improves, your entire machine improves.
4-Way Adjustable Clamp Frame in Action.
Smarter controls. Better visibility. More reliable production.
Clamp frame inefficiencies can quietly drain productivity every day.
Modern’s Clamp Frame Upgrade Kits, including our proven 4-Way Adjustable Clamp Frame systems, are designed to improve setup flexibility, reduce changeover time, and support broader production versatility.
By improving sheet handling, simplifying adjustments, and increasing operational efficiency, these upgrades can help processors reduce downtime without replacing existing machinery.
Benefits include:
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Faster changeovers
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Improved sheet flexibility
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Enhanced operational efficiency
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Reduced labor burden
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Better production adaptability
Less downtime. More throughput.
That's practical ROI.
4-Way Adjustable Clamp Frame Email Campaign
We are currently running a multi-email campaign all about our 4-Way Adjustable Clamp Frames.
Please email us to ask to be added to this campaign and we'll get you started right away.
A lot of great info and videos are included!
Precision Heat Requires Precision Control.
Better oven control means better product consistency.
Even a strong oven system can underperform without modern control architecture.
MODERN’s Oven Control Upgrade Kits are designed to improve temperature management, zone control, operator usability, and process repeatability.
With upgraded enclosures, modern controls, and engineered integration, processors gain better insight and more reliable heat management throughout the production cycle.
Key improvements include:
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Improved zone accuracy
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Better process consistency
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Faster diagnostics
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Improved operator control
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Enhanced machine reliability
Your heat system is only as strong as the controls behind it.
Keep Your Rotary Running Strong.
Reliable rotate performance is critical to production flow.
Your rotate drive system is central to speed, synchronization, and machine dependability. Pnuematic systems are slow, inconsistent, and they can be dangerous. All our rotates drives include electric motors for more repeatable position control and more consistent rotate speeds.
Aging rotate systems can create timing inconsistencies, mechanical wear, and costly downtime. MODERN’s Rotate Drive System Upgrades focus on improving motion reliability, system performance, and long-term operational confidence.
Whether you’re replacing outdated drives or modernizing performance, these upgrades are engineered to improve machine movement while reducing avoidable interruptions.
Advantages include:
- Faster adjustments between smaller or varying sheet sizes
- Simplified handling and setup
- Reduced operator fatigue during changeovers
- Maintains consistent clamping force across the sheet
Strong rotation supports strong production.
Faster Changeovers. Greater Flexibility.
Designed for processors who need speed without compromise.
Production demands change. Your machine should adapt faster.
MODERN’s Quick Change Oven systems are engineered to reduce oven-related downtime during maintenance activities, helping processors improve machine uptime and provides a safer atmosphere for your maintenance crew.
Benefits include:
- Reduced changeover downtime
- Faster production transitions
- Improved operational responsiveness
- Greater throughput potential
More adaptability means more opportunity.
Let's Look at Your Current Setup.
Every facility is different.
Machine type, materials, production volume, and workflow all impact whether a solution like this will deliver value. We’ll take a look at your current process and give you a straightforward recommendation based on how you’re running today.
No pressure. Just a practical evaluation.